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The Star Foods processing hall: a long, brightly lit floor with the overhead Marel shackle line on the right.

[SF-01] Integrated poultry · Punjab, India

The Star Standard in Indian Poultry.

One company owns every link, from the feed we mill to the cuts we export. 100% integrated, farm to fork, and built to compete with European manufacturing standards.

Explore the chain Business enquiry
T-014,000 BPHCurrent line speed
T-0210,000 BPHEngineered extension
T-031,600 MTMonthly capacity
T-04147Test parameters, NABL lab
[01]Operating principle

Six stages. One owner. No third-party variables. We make the feed, breed the birds, run the hatcheries and farms, and process on a Marel line, so every batch can be traced back to the egg.

[02]The chain

Farm to fork, without a handover.

Every stage below is ours. That unbroken chain of custody keeps the product biosecure, consistent and export-ready.

Feed milling machinery inside a Sampoorna Feeds plant.
Fig. 01 · Feed mill

01 / 06 · In-house nutrition

Feed mill

Scientifically formulated feed from Sampoorna Feeds, our parent company, made for flock health and genetic potential.

Operator
Sampoorna Feeds
Network
7 states
Forms
Mash · crumble · pellet
White parent birds in a clean, well-lit breeder farm.
Fig. 02 · Breeder farm

02 / 06 · Parent stock

Breeder farm

Our breeder farms raise the Ross breed only, known worldwide for meat quality, strong natural immunity and feed efficiency.

Breed
Ross only
Focus
Flock health, biosecurity
Output
Consistent chick supply
A Petersime incubator with its control screen, between tall stacks of egg trays.
Fig. 03 · Hatchery

03 / 06 · Petersime + in-ovo

Hatchery

European Petersime incubators hold temperature, air and humidity exactly. In-ovo vaccination protects each chick before it hatches.

Incubation
Petersime
Vaccination
In-ovo
Control
Temperature · air · humidity
A long environmentally controlled poultry house with feed silos beside it.
Fig. 04 · Growing farm

04 / 06 · Environmentally controlled

Growing farm

Birds grow in EC farms that automate climate and ventilation, raised antibiotic-free and checked daily by expert veterinarians.

Housing
EC farms
Rearing
Antibiotic-free
Health
Daily vet monitoring
The automated Marel processing line with blue shackles carrying dressed birds.
Fig. 05 · Processing

05 / 06 · Marel, Netherlands

Processing

A fully automatic Marel line runs scalding, evisceration, vent cut and vent open with minimal human contact.

Line speed
4,000 BPH
Engineered
10,000 BPH
Capacity
1,600 MT / month
A refrigerated Star Foods truck with the red star logo at the plant loading bay.
Fig. 06 · Export

06 / 06 · EIC approved

Export

Over ten standardised cuts, tested across 147 parameters in a NABL lab and certified for global markets.

Approval
EIC export
Testing
147 parameters
Cuts
10+ standardised
  1. 01Feed mill
  2. 02Breeder farm
  3. 03Hatchery
  4. 04Growing farm
  5. 05Processing
  6. 06Export
[03]Plant telemetry

Read the plant like an instrument.

The numbers that define our processing floor, from line speed to lab.

T-01 · Line speedRated

4,000 BPH

Current speed. Engineered for rapid extension to 10,000 BPH.

T-02 · Lab testingNABL

147 parameters

All meat is tested across 147 parameters in a NABL lab.

T-03 · Cycle timeLive

0.9 s

One bird every 0.9 seconds at 4,000 BPH.

T-04 · CapacityMonthly

1,600 MT / month

Continuous production capacity.

T-05 · RenderingOn site

Zero waste

By-products become protein-rich meal and tallow on site.

T-06 · Temperature chainGEA Grasso V
  1. 01Chill
  2. 02Freeze
  3. 03Store

GEA Grasso V reciprocating compressors hold chilling, freezing and cold storage.

GEA Grasso refrigeration compressors in the plant engine room.
A worker in a blue hygiene suit beside the automated processing line, with birds on overhead shackles.

Fig. 05 · Processing

Fully automatic. Sourced from Marel, Netherlands.

  • 01Automatic evisceration
  • 02Two-stage scalding
  • 03Vent cut and vent open
  • 04Less human contact, higher yield
[04]Food safety

Audited to export grade.

100% chemical and preservative free. Certified by top-tier global auditing bodies and approved for export by the Export Inspection Council.

Chemical and preservative free
100%
Jamiat Halal certified
100%
Parameters tested, NABL lab
147
  • 01 / 08 BRCGS Certified
  • 02 / 08 FSSC 22000 Version 6
  • 03 / 08 HACCP Certified
  • 04 / 08 ISO 22000 2018
  • 05 / 08 GMP Certified
  • 06 / 08 FSSAI Licensed
  • 07 / 08 HALAL Jamiat certified
  • 08 / 08 EIC Export approved
[05]Bill of equipment

Equipment chosen for precision.

No.MakeOrigin / seriesRole at Star Foods
01MarelNetherlandsAutomated slaughter and processing line
02PetersimeEuropeHatchery incubators
03GEA GrassoV reciprocating seriesChilling, freezing and cold storage
04RossGeneticsThe only breed we raise
[06]Brands

From our line to the table.

Brand 01 · Fresh chicken Mcava Meats Today's Chicken. Same-day delivery, coming soon to Gurgaon. View brand Brand 02 · Animal nutrition Sampoorna Feeds Our parent company. Feed mills across seven Indian states. View brand
[07]Business enquiries

Source from the Star Standard.

Export buyers, distributors and partners: tell us what you need and our team will come back to you.