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Business

Six businesses. One chain.

Every Star Foods bird moves through six businesses we own and run. Here is what each one does, and the standard it holds.

The Marel processing line inside the Star Foods plant

Feed

Nutrition is where quality starts.

Through our parent, Sampoorna Feeds, we make our own scientifically formulated feed. That is how we control the health, productivity and genetic potential of every flock.

Mills
Punjab, Haryana, Bihar, Uttar Pradesh, West Bengal, Assam, Maharashtra
Forms
Mash, crumble and pellet
For
Poultry and cattle
Formulation
Expert nutritionists, continuous field performance monitoring
Hammer mill and conveyors inside the feed mill
Sampoorna Feeds mill with its steel storage silo

Breeding & hatchery

Healthy chicks, from strong parents.

Our breeder farm in Punjab raises Ross parent flocks under strict biosecurity. Their eggs hatch in European incubators and are vaccinated before the chick ever breaks the shell.

Genetics
Ross breed, exclusively
Incubation
Petersime incubators: exact temperature, humidity and air
Vaccination
In-ovo, a precise and uniform dose inside each egg
Support
Technical support for farmers
In-ovo vaccination machine lifting a tray of eggs
Petersime incubator at the hatchery

Farming

Raised in a controlled climate.

Chicks grow in environmentally controlled houses that automate temperature, humidity and ventilation. It cuts disease risk, uses resources well and keeps farming steady all year.

Housing
Environmentally controlled (EC) farms
Rearing
Antibiotic-free
Health
Daily monitoring by expert veterinarians
Season
Year-round production
Aisle between rows of housing inside an EC farm
Growing farm buildings beside green fields

Current line speed

Engineered extension

Monthly capacity

Processing & cold chain

European equipment. Industrial scale.

Our plant runs a fully automatic Marel line from the Netherlands, with less human contact and higher yield. A GEA Grasso refrigeration system holds the cold chain from chilling to cold storage.

Line
Marel, Netherlands
Speed
4,000 birds per hour, engineered for 10,000
Capacity
1,600 metric tonnes a month
Automation
Two scalders, automatic evisceration, automatic vent cut and vent open
Halls
Slaughter, deboning, leg processing, wings and breast cuts
Cold chain
GEA Grasso V reciprocating compressors for chilling, freezing and cold storage
By-products
On-site rendering into protein-rich meal and tallow: zero waste
Marel Nuova evisceration machine on the processing line
GEA Grasso compressors in the refrigeration unit

Exports

Built to compete with Europe.

An unbroken chain of custody lets us offer a controlled, biosecure product for global markets, certified by top-tier auditing bodies and approved for export.

Approval
EIC (Export Inspection Council) export approved
Certified
BRCGS, FSSC 22000 v6, HACCP, ISO 22000:2018, GMP, FSSAI licensed
Halal
100% Jamiat Halal certified
Range
Over 10 standardized commercial cuts

Primary export SKUs

  1. 01Whole chicken, with or without skin
  2. 02Chicken breast, boneless
  3. 03Chicken thigh, boneless
  4. 04Whole legs and drumsticks
  5. 05Chicken wings
High-bay cold store with racked pallets and a reach truck
Boneless chicken breast fillets

Retail

Today’s Chicken, at the door.

Mcava Meats is Star Foods’ own fresh chicken brand, bringing the chain straight to homes with same-day delivery. Coming soon to Gurgaon.

Brand
Mcava Meats
Promise
Today’s Chicken, same-day delivery
Launch
Coming soon to Gurgaon
Refrigerated truck with the Star Foods star on its side

Buy into the whole chain.

Bulk, export and distribution enquiries go straight to the right team.

Start a business enquiry